Advanced K-Cup® Pod Filler & Sealer Machine
Advanced K-Cup® Pod Filler & Sealer Machine for Single-Serve Coffee Packaging
Introduction
With the single-serve coffee market booming across homes, offices and hospitality, manufacturers are facing growing demands for high throughput, precision dosing and sealed freshness. To meet these needs, ZOMUKIKAI introduces its latest K-Cup® Pod Filler & Sealer Machine, engineered for modern coffee brands and contract packers who demand automated performance, hygiene and reliability.
Key Features & Technical Highlights
- Dual-Lane Linear Design: The model ZC-CCM120 features a dual-lane structure enabling two filling/sealing channels simultaneously, pushing output capacity for high volume production.
- High Throughput: Capable of reaching speeds up to 100 capsules per minute under optimal conditions, making it suitable for medium to large-scale operations.
- Precision & Freshness Control: Supports automatic cup feeding, precise powder dosing, optional nitrogen flushing, and airtight sealing to preserve coffee aroma and shelf life.
- Flexible Format Support: Accepts cup sizes Ø 37–54 mm × H 28–50 mm, sealing film Ø 37–54 mm, making it compatible with K-Cup® formats and similar single-serve pods.
- Sanitary & Automated Operation: Built with food-grade materials, separation of drive vs packaging zones, PLC control, HMI interface, auto-stop for faults and waste rejection system.
Application Scenarios & Business Benefits
- Coffee Roasters Entering Single-Serve Market: For roasteries transitioning into K-Cup® compatible capsules, this machine offers a turnkey solution to scale production while maintaining product integrity.
- Contract Packaging Facilities: The dual-lane high-speed design enables co-packers to service multiple clients rapidly, reducing change-over time and maximising uptime.
- Non-Coffee Pod Applications: While built for K-Cup®, this system also fits tea, hot chocolate, and other beverage or powdered pod formats—extending its versatility across product lines. By automating the complete process—from cup denesting to sealing—the machine helps brands minimise labour, reduce dosing errors and boost throughput, all while upholding packaging quality and brand integrity.
Related Solutions & Internal Links
- Explore the Coffee Capsule Filling & Sealing Machine for alternate capsule formats.
- For large-format flexible packaging, see the Premade Pouch Machine.
Call to Action
ZOMUKIKAI’s K-Cup® Pod Filler & Sealer Machine empowers brands and packers to embrace the single-serve coffee wave with precision, speed and automation. Visit the link below for full specifications, custom configurations and a quote:
https://www.fillsealer.com/k-cup-pod-filler-sealer/
Author: ZOMUKIKAI
Category: Packaging Technology News
Tags: K-Cup®, Capsule Filling Sealing Machine, Single-Serve Coffee Packaging, High-Speed Capsule Production
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